Motor Stator Flat Wire Automation Production Line
1. Descriptions:
The Flat Wire Motor Stator Production Line is designed for
high-precision manufacturing of motor stators, utilizing the latest
automation technologies to ensure efficiency and quality. This
production line is capable of executing a range of processes
including flat wire insertion, coil forming, automatic paper
insertion, expansion, twisting, cutting, welding, painting, and
electrical performance testing. It represents an integration of
advanced mechanical motion control, software vision inspection
technology, and MES line control systems to create a streamlined
and intelligent manufacturing process.
The line is highly automated, with a focus on flexibility, and
intelligence, making it adaptable to various stator types and
designs. It is equipped to handle the complexities of modern
electric motor production, particularly for new energy vehicles,
where the demand for precision and efficiency is paramount. The
production line is also scalable, allowing for future expansion or
integration of new processes to meet growing industry demands.
2. Specifications:
| Technical Feature | Description |
| High Automation | Fully automated line for efficiency and quality. |
| Precision Control | Advanced controls ensure accurate forming and welding. |
| Vision Inspection | Integrated system for real-time quality and defect detection. |
| Modular Design | Modular for easy expansion and adaptation to various stator models. |
3. Advantages:
The fully automated production line significantly increases
production speed by minimizing manual intervention, reducing the
transformation time from raw materials to finished products,
thereby enhancing overall production efficiency.
Advanced control technologies and precise inspection equipment
ensure accuracy and consistency in the critical manufacturing
processes of flat wire motor stators, thereby guaranteeing
high-quality standards and reliability of the products.
Efficient automated processes and optimized production management
reduce waste and unnecessary labor costs in the production process,
achieving maximum cost-effectiveness and lowering the manufacturing
cost per unit product.
By providing high-quality flat wire motor stators and the ability
to quickly respond to market demands, companies can better meet
customer needs, enhancing their leading position and brand
influence in the competitive market.
4. Production Line Profile:
The Champyound motor stator line is widely used for the production
of many types of motor stators and consists of several machines
such as wire forming machines, press-in machines, widening
machines, head twisting machines, flat cutting machines and welding
machines. Each machine in the stator line is independent and can
also be connected to a conveyor belt.
5. OEM/ODM Profile:
Champyound is a professional and dynamic team, comprising
experienced engineers and skilled professionals. Equipped with
advanced machinery, stringent process controls, and an extensive
service network, we are dedicated to delivering the most optimal
solutions for flat wire motor manufacturing to our customers.
6. R＆D Profile:
Boasting excellent service, a professional team, and reliable
quality, Champyound offers a wide range of technical consulting and
turnkey project services for the manufacturing of AC motors, DC
motors, and brushless DC motors. Our services encompass motor cost evaluation, manufacturing
technology, staff training, and comprehensive turnkey projects.
